Many people associate tactical vests with SWAT teams, but these vests have become widely popular among civilians and hobbyists. Today, the term “tactical” is often used loosely as these vests serve a variety of purposes.

The range of features available can make choosing a tactical vest seem overwhelming. In this guide, we will cover the key factors to consider when selecting a tactical vest, popular features, additional gear, and tips on what to carry in your vest.

Understanding the Purpose of Your Vest

The first step in buying a tactical vest is understanding why you need one and what you want it to do. Modern vests typically fall into four broad categories.

Duty Use

When people think of tactical vests, they often imagine police officers and military personnel. If you need a vest for high-risk situations, your needs will be different from those using a vest for other purposes. Look for a vest that excels in durability, comfort during extended wear, radio compatibility, and protection against blunt and bladed weapons. A built-in hydration pack is also a good feature to consider.

Non-LEO/Non-Military Training

Survivalists and security-conscious civilians make up a significant portion of the tactical vest market. If you need a vest to expand your emergency gear or carry supplies for quick access, weight management is crucial. Opt for durable, lightweight materials, and consider insulated or waterproof vests if you’ll be spending a lot of time outdoors. A hydration pack is essential for extended use.

Recreation

Sport shooters, airsoft enthusiasts, and hunters often wear tactical vests. The features you need will depend on your chosen activity, but some general guidelines apply. Most recreational users prefer modular vests with adjustable pouches. Material and color are important too—hunters, for instance, may want lightweight, waterproof vests in camouflage patterns or earth tones.

Everyday Wear

Concealable tactical vests have become so advanced that they can be worn under regular clothing without being noticeable. These vests are not designed for maximum carrying capacity but can hold a few flat items like a wallet or a small firearm. Some offer protection against bladed weapons, though these models can be expensive.

Tactical Vest vs. Plate Carrier

While the terms are often used interchangeably, tactical vests and plate carriers serve different purposes. Plate carriers are primarily designed to protect the wearer in combat, while tactical vests are more focused on carrying equipment. Plate carriers are bulkier and heavier, especially with armor plates, and are essential if you expect to face gunfire.

Tactical vests, on the other hand, do not offer protection from injury (except for certain knife-resistant variants). They are more useful for carrying gear when a bag or backpack isn’t practical or when quick access is necessary.

Key Factors in Choosing a Tactical Vest

Once you know what you need your tactical vest to do, deciding which features are most important becomes easier.

Durability and Material

Your vest should be durable and resistant to tearing. Nylon and canvas are popular choices for heavy-duty use, though canvas is heavier and more expensive. Sport shooters and hunters may prefer taslan (a strong polyester blend) or poly/cotton blends, but be aware that poly/cotton blends are less durable. We recommend metal buckles and clips, as even heavy-duty plastic can break. Seams should be double or triple stitched. If you choose a vest with mesh lining, ensure the mesh is made from a strong material.

Sizing

A properly sized tactical vest should fit snugly, with a slight compression around your torso. A vest that is too large won’t secure your gear or protect you effectively. The vest should extend to the top of your pants, whether you plan to attach it to your belt or not.

Configuration

Vests come in modular, non-modular, and semi-modular designs. If you opt for a modular vest, avoid Velcro attachments, as they may not hold your gear securely. Look for MOLLE attachment points or other standardized systems like TekLok or ELS. If you choose a modular option, make sure to familiarize yourself with the layout of your vest, especially if you make changes.

Weight and Load Balancing

The distribution of weight on your vest can significantly affect comfort. An unbalanced vest can become uncomfortable over time and may even cause chronic neck or shoulder pain. Distribute your gear evenly to avoid these issues.

Concealability

For vests meant to be concealed, consider how they fit under clothing. Armored vests or those with bulky items in the pockets are harder to conceal. Be sure to try on the vest before purchasing to ensure it meets your needs.

Popular Tactical Vest Features

Certain features are popular and practical, depending on your vest’s intended use.

– Drag Straps: A heavy-duty strap that allows others to drag you to safety if you’re injured.

– Hydration Pack Support: A compartment for a water bag, essential for extended use.

– Cross-Draw Holsters: Some vests include holsters for carrying a sidearm, though this
  can slow your draw.

– Insulation and Waterproofing: Useful in cold climates or when carrying sensitive items.

– Radio Support: Corded radios require specific accommodations, while cordless radios are
  easier to carry.

– Belt Attachment Points: These keep the vest from riding up during movement.

– Knife-Resistant Material: Offers some protection against bladed weapons, though
  armored vests are heavier and more expensive.

Additional Gear for Your Tactical Vest

Many operators use additional gear to complement their tactical vests. Here’s a quick overview of other equipment to consider.

– Chest Rigs and Load-Bearing Vests (LBVs): Designed to carry essential gear like
  magazines or medical supplies.

– Duty Belts: Useful for carrying sidearms, extra magazines, and other gear.

– Thigh Rigs: Can be used to carry sidearms or other supplies like first aid kits.

Deciding What to Carry on Your Vest

While tactical vests can carry a lot of gear, it’s important to avoid overloading them. Use your vest for items you need quick access to, and store less critical items in a bag or other container. Here’s a list of common items carried in tactical vests:

– Weapons: Sidearm, taser, pepper spray, baton, knives, magazines, grenades.

– Medical Supplies: IFAK, trauma kit.

– Other Equipment: Handcuffs, flashlight, compass, notebook, multitool, keys, radio, GPS,
  hydration system, utility pouches, drop bag, glow sticks, ID patches.

Choosing the right tactical vest requires careful thought and research. Hopefully, this guide has provided you with the information needed to make an informed decision.